GN 221 - Calibration of Inspection, Measuring & Test Equipment

APEK
- WTIA
GUIDANCE NOTE

CALIBRATION OF INSPECTION, MEASURING &
TEST EQUIPMENT

APEK GN 221
Rev 1
Issued: 22/04/2013

Developed for: ACA, AICIP, AIES, AINDT, CAAA, Eng Aust, Met. Aust, NATA, Stds Aust, WTIA, & PE Industry & Regulators

 1. Scope

 2. Background

 3.

 TABLE 1   CALIBRATION

EQUIPMENT

(Note 1)

CALIBRATION  PERIOD

(Notes 2, 3 & 4)

CALIBRATED

BY

METHOD CHECK WITH

(Notes 5 & 6)

MAXIMUM DEVIATION

TEST INSTRUMENTS

 

 

 

 

Dial gauges & Micrometers

2 years

Quality Officer

Std test block

±0.01mm

Verniers

2 years

Quality Officer

Std Test block

±0.01mm

Test block

10 years

Sub-contractor

Master gauge

±0.01mm

Thread plug gauges

1 year

Sub-contractor

Master gauge

See standard

Electrical tong tester

2 years

Sub-contractor

Master ammeter

± 2%

Test voltmeter

2 years

Sub-contractor

Master voltmeter

±1%

Digital temperature meter

1 year

Sub-contractor

Master thermometer

±1%

Timing devices

1 year

Quality Officer

Telecom Time Signal

±1 sec in 10 mins

Pressure gauges:

 

 

 

 

  • Master

3 years

Sub-contractor

Calibrated tester

±0.5%

  • For hydro testing

1 year

Quality Officer

Master gauge

±1%

Load measurement

1 year

Quality Officer

Test weight

±0.5%

Temperature recorders

1 year

Sub-contractor

Test current

±2.0%

& thermocouples

1 year

Sub-contractor

Test current

±5ºC

Destructive Equipment

3 years

Sub-contractor

Load cells

±0.5%

NDT Equipment

NATA Registration requirements apply

 

See test details

 

Test software *

Not normally required

User

Operation of Programme

 

FABRICATION INSTRUMENTS

 

 

 

 

Steel tapes & rulers *

Dial gauges & micrometers

Verniers

When purchased

1 year

 

1 year

 

 

Quality Officer

Quality Officer

 

Quality Officer

 

Master Tape or Rule

Std test block

 

Std test block

± 0 5mm

over 5m

Protractors/squares

1 year

Fabrication Foreman

Master protractor/

reversal

±1º

Spirit levels

1 year

Fabrication Foreman

Reversal of level

±1 in 100

Weld gauges

1 year

Welding Foreman

With Ruler

±0.5mm

Welding machines:

  • Ammeter
  • Voltmeter
  • Wire feed speed

 

6 months

6 months

1 year

 

Welding Foreman

Welding Foreman

Welding Foreman

 

Tong tester

Test Voltmeter

Measure over 10 secs

 

±5%

±2V

±2.5%

Electrode Ovens

1 year

Quality Officer

Temperature distribution

±5º

Thermometers

6 months

Quality Officer

Temperature indicator

±5%

Gas flow meters

(See note 4)

Welding Foreman

Master flow meter

±10%

Jigs, fixtures & templates

As required

Fabrication Foreman

As required

As required by Contract

Notes:

  1. All equipment, other than with *, require identity number, calibration status label/sticker and date of next calibration.
  2. Equipment to be calibrated before initial use.  Zero checks are needed before & after each series of tests.
  3. Maximum period between calibrations shall be the above calibration period plus 10%.  Operational experience and frequent use may indicate that a shorter period is necessary.
  4. If the equipment is damaged or its accuracy is doubted, examine and calibrate as soon as possible.
  5. Master gauges or equipment are for calibration only, not for production use.  Sub-contractor calibrations should be to recognised National Standards or equivalent to the above.
  6. Sub-contractor calibrations should be recognised to National Standards (See Section MM-18)